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Another challenge is the limitation in achieving very tight tolerances and fine surface finishes. For applications where precision is paramount, other casting methods, such as investment casting or lost-wax casting, may be more suitable.

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2. Tool Preparation Once the design is finalized, tools and dies must be prepared. These tools are crafted to the specifications of the designs and are crucial for achieving the desired shape and precision in the parts. The precision of these tools directly impacts the quality of the final product.

In addition to the common metals listed above, various specialty alloys are developed for specific applications. High-performance applications, such as those found in aerospace and defense, may require nickel-based alloys or titanium, which can withstand extreme temperatures and corrosive environments. These specialty alloys often come at a higher cost but provide unmatched performance characteristics.