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4. Cost-Effectiveness Although the initial costs for tooling can be high, die casting proves to be more cost-effective in the long run due to reduced material waste and faster production times. The ability to produce high volumes of parts efficiently makes it an attractive option for many manufacturers.

3. Heating the Die The die is heated to a specific temperature, usually between 100-200 degrees Celsius, depending on the plastic material and foil used. This heat is crucial for melting the adhesive on the foil and allowing it to bond with the plastic.

Plastic stamping is utilized in a myriad of applications across diverse sectors. In the automotive industry, for example, stamped plastic parts are used for dashboards, trim components, and covers, helping to reduce weight and enhance fuel efficiency. The electronics sector also benefits greatly, with stamped plastic housing and connectors that offer both protection and functionality for sensitive components.

After the metal has cooled and solidified, the die is opened, and the newly cast part is ejected. Depending on the complexity of the part, additional finishing processes may be required, such as machining, grinding, and surface treatment, to achieve the desired specifications. However, due to the high precision of the permanent die casting process, post-processing requirements are often minimal.