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The aluminum sand casting process involves creating a mold from sand, which is then filled with molten aluminum. The sand used is typically a mixture of silica, clay, and water, which provides the necessary binding properties. Once the molten aluminum is poured into the mold, it cools and solidifies to form the desired part. After cooling, the mold is broken apart to retrieve the casted aluminum component.

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2. Mold Box This is a containment structure where the mold is formed. It usually consists of two halves (top and bottom) to allow for easy molding and removal.