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5. Versatility Die cast rotors can be designed to meet the specific needs of diverse applications. Their adaptability allows manufacturers to tailor designs to accommodate various performance standards and environmental conditions. Whether for small household appliances or heavy industrial machines, die cast rotors can be engineered to fit the requirements perfectly.

Die casting is a method that involves forcing molten metal into a mold cavity under high pressure. The molds, commonly referred to as dies, are typically made from steel and designed to withstand high temperatures and pressures. Once the metal cools and solidifies, the die is opened, and the finished part is ejected. The precision of this method allows for tight tolerances, enabling the production of intricate shapes and designs.

Sau khi đổ nhôm vào khuôn, bạn cần kiên nhẫn chờ cho nhôm nguội và cứng lại, thường mất từ 30 phút đến 1 tiếng. Khi nhôm đã nguội, nhẹ nhàng tháo khuôn ra để lấy sản phẩm.

Other sectors, including plumbing, military, and consumer goods, have also embraced sand casting for its ability to produce durable components in various sizes and shapes. Industries that require custom metal parts often prefer sand casting because it allows for the creation of unique designs without the need for expensive tooling.

Progresivní lisování je proces, při kterém se kovový plech vkládá do lisovacího stroje, který je vybaven více postupy lisování. Následně je plech postupně zpracováván v několika krocích, přičemž každý krok vytváří specifickou část konečného produktu. Tato metoda se liší od tradičního lisování, kde se obvykle využívá pouze jeden lisovací krok, což může být časově náročné a méně efektivní.

1. Cost-effectiveness One of the primary benefits of using prototype sand casting is its cost-effectiveness, particularly for low-volume production runs. The materials used in sand casting are relatively inexpensive, and the molds can be created more quickly than more complex metal molds used in other casting processes.

Additionally, the process allows for the integration of multiple operations into a single stamping step. This can include bending, punching, and forming, which not only saves time but also reduces material waste. The efficiency gained in this process can directly translate into cost savings for manufacturers.

1. Material Removal Rate AJM tends to have a lower material removal rate compared to other machining techniques. This can limit its use in high-volume production settings.