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Despite its many advantages, AWJM does have limitations. The process can be slower than conventional methods when cutting through exceptionally hard materials or thicker sections. Additionally, the consumable cost of abrasives can increase the overall cost per unit, especially in high-volume production environments.

In aluminum die casting, a draft angle of 3° to 5° is common, while zinc die casting often benefits from angles closer to 2° to 4°. Airtight seals or areas that require a high degree of precision may necessitate unique considerations, making it imperative for designers to consult with die casting engineers to determine the best approach.