die casting video_die casting video

The Casting Process

When selecting a die casting service provider, several factors should be considered

The angle at which the abrasive jet strikes the surface of the workpiece is known as the angle of incidence. Adjusting this angle can help control the cutting action. A normal incidence (90 degrees) usually maximizes material removal, while oblique angles can lead to different erosion patterns and surface finishes. Finding the right angle is essential for optimizing performance in AJM applications.

Additionally, die casting promotes sustainability in manufacturing. The process generates less waste compared to traditional machining methods, and many die cast factories have implemented recycling programs to repurpose scrap metal. This focus on sustainability aligns with global efforts to reduce environmental impact and enhance resource efficiency.

Green sand is the most commonly used sand in the casting industry. It is a mixture of silica sand, clay, water, and various additives. The term green refers to the state of the sand when it is wet and pliable. Green sand has excellent molding properties, allowing it to hold intricate details and withstand high temperatures during the casting process. Its composition often includes around 10% clay, which helps in binding the sand particles together, providing strength to the mold. This type of sand is primarily used for iron and steel castings and is favored for its cost-effectiveness and availability.