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3. Pouring the Metal Once the mold is prepared, molten metal, typically aluminum, iron, or steel, is poured in. The temperature of the metal can vary significantly based on the material being used, requiring careful control to avoid defects.

3. Mold Formation The mixture is then poured around the pattern to form a mold. The plaster sets quickly, providing a rigid structure that can withstand the pouring of molten metal. It is important to allow sufficient time for the plaster to cure before moving to the next stage.

The Casting Process

Additionally, in consumer goods, prototype sand casting is often used to create prototypes for various products, from kitchenware to decorative items. This flexibility in application makes prototype sand casting a valuable method not only for large corporations but also for small businesses and startups looking to bring innovative products to market.

The hot foil stamping process begins with the design phase. Graphic designers create a digital artwork layout, which includes the desired text, logos, and patterns set against the background color of the plastic. The design is then transferred onto a metal die, which will be used for the stamping.