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Die casting, on the other hand, involves forcing molten aluminum into hardened steel molds. This method is highly efficient for mass production and delivers parts with excellent dimensional accuracy. Die casting is widely used in automotive components, toys, and hardware due to its ability to produce lightweight yet durable products.

Cost-effectiveness is also a crucial factor. Although the initial costs for custom machined parts may be higher than mass-produced components, the long-term savings can be significant. Custom parts often lead to improved performance, reduced maintenance costs, and increased product lifespan. Moreover, manufacturers can minimize waste by producing only what is necessary, aligning with modern sustainability goals.

Clay, typically bentonite, acts as a binder in the green sand mixture, giving it the ability to retain its shape when molded. Bentonite is favored because of its swelling properties when combined with water, which enhances the binding effect and allows for better mold strength during the casting process. Water in the mixture also plays a crucial role by activating the clay, creating the plasticity needed for the molding process. Proper moisture content is essential; too much water can lead to defects in castings while too little can make the sand too dry to form adequate molds.